Uster Meets Challenges Based on Rapid Development of China's Textile Industry
The booming development of China's textile industry has created opportunities for manufacturers and brought new challenges. In order to meet these challenges, spinning mills are gradually realizing mechanical automation, especially replacing automatic winders with automatic winders.
As one of the major exhibitors of SHANGHAITEX 2011 at Shanghai International Textile & Textile Industry Exhibition, Uster Technologies once again verified the leap of the yarn testing business through the sales of quality monitoring technology. “In 2010, our clearer sales increased by 20% compared to the previous year,†said Mr. Xu Bin, general manager of sales in Uster China. “This indicates that the level of modern technology is being greatly improved. It is also constantly improving."
However, at the same time as the rapid development, it will also be accompanied by problems and troubled many Chinese spinning mills. Spinning mills are seriously deprived of experienced and qualified staff to help them meet the ever-increasing and almost demanding quality standards. "Looking for suitable and experienced employees is a key challenge facing spinning plants today," stressed Mr. Xu Bin.
One-button operation for obtaining clearing limits Recommendation For quality management, spinning mills have a greater need for expertise and experience due to the complexity of spinning processes and mechanical equipment. Uster Technologies now offers the perfect solution – a breakthrough new USTER® QUANTUM3 clearer to meet this challenge. It combines professional knowledge and a convenient user interface to help spinners use automation to achieve quality goals in the absence of professionals. For those lucky spinners with professional technicians, the correct setting can be achieved more quickly and accurately with the help of the USTER® QUANTUM3 clearer.
The secret to the success of the USTER® QUANTUM3 yarn clearer is that it offers recommendations for clearing the yarn, through the “texture†concept to achieve a balance between yarn quality requirements and optimized production efficiency. This balance is reflected by the mass profile of the yarn and the range of tolerable yarn defects. The new USTER® QUANTUM3 yarn clearer analyzes yarns and can draw complete yarn bodies in minutes, then gives clear yarn settings for problems such as thick sections, details and counting deviations caused by monitoring.
With a bit of ease, the USTER® QUANTUM3 yarn clearer presents you with new yarn-clearing recommendations that help you find a balance between quality and productivity, and ultimately maximize profits. With just one click, the predicted cuts are displayed, and the new clearing curves are immediately recalculated and adjusted.
To manage production, control of yarn quality and performance defects is achieved by removing yarn defects that exceed preset limits. Therefore, the clearing process has a significant effect on improving machine efficiency and spinning production efficiency. Therefore, the setting of the clearing limit needs to take into account both the performance of the yarn and the appearance of the finished fabric in the subsequent knitting or weaving process. It is envisaged that, in general, spinning mills will produce a variety of yarns of different kinds every week. Obviously, the clear yarn limit setting will also be more difficult due to the change of yarn variety. It is not difficult to understand why spinning mills need highly trained and professionally knowledgeable experts. The USTER® QUANTUM3 clearer is now another option for you.
This third-generation USTER® clearer is just like your on-the-spot technologist, helping you to keep your spinning process in top shape at all times. It not only saves you time for clear yarn setting, but also reduces improper yarn waste for you.
“Smart Yarn†Focuses on Fundamental USTER® 50 Yarn Clearing Technology is the cutting edge technology in the field of textile quality assurance. The USTER® QUANTUM3 clearer is the result of these professional skills. Its unique "smart clearing" concept focuses on all the fundamental problems that exist in spinning mills and provides them with a perfect solution combining quality and profit.
Uster Technologies Inc. (Booth D10 in Booth E1) will exhibit the new USTER® QUANTUM3 clearer at SHANGHAITEX 2011 at Shanghai International Textile Industry Fair. They will experience innovative technologies with visiting customers and experience surprises in their personal experiences.
Building stronger teams and serving the Chinese market USTER® China Branch has always been committed to building a strong professional team that integrates R&D, sales and marketing to ensure the provision of quality, timely services and solutions. Now, Uster® China Careers has gathered a group of employees with professional skills and academic capabilities. Together with Uster engineers, they have built a highly qualified professional R&D team. USTER® has established a production base in Suzhou and is committed to developing products that meet the needs of Chinese customers. At the same time, the nationwide sales and service network is also expanding. There are about 70 professionally certified service engineers, textile technology engineers and sales staff all over the country to provide professional and timely services to customers.
Realizing Auto-leveling Draw Frames and Cards The USTER® SLIVERGUARD online sliver quality monitoring system is a well-known automated online system with a modular design for monitoring sliver production processes. The auto-leveling function of the system can be perfectly combined with domestic draw frames. The new generation of USTER® SLIVERGUARDPRO, which was launched last year, has been well received for its outstanding performance and features. In addition, the appearance of the optional function USTER® EXPERTSYSTEM has provided professional help for quality management. In 2011, USTER®SLIVERGUARDPRO presented new highlights to everyone. Now it has achieved integration with Qingdao Hongda's carding machines. “Uster's autolevelling technology has improved the performance of Qingdao card machines.†said Ms. Xu Xiaorui, chief designer of Qingdao Hongda Textile Machinery Co., Ltd.
USTER® SLIVERGUARDPRO will be installed on the JWF1203 and JWF1207 card machines and will be displayed at the grand booth in Qingdao. In addition, all leading domestic drawframe manufacturers will also present the draw frame with USTER® SLIVERGUARDPRO installed in their booth.
Test programs tailored for world-class quality monitoring All over the world, there have been tremendous changes in all aspects of the spinning production process, which has made China's spinning mills face serious new challenges. High cotton prices are forcing spinners to improve their production quality. At the same time, the new spinning technology and the use of new raw materials such as soy fiber and bamboo fiber have made the quality assurance process even more necessary.
In compact spinning, for example, it redefines new quality requirements. In particular, the requirements for critical hairiness and abnormal levels of yarn are even more stringent. Now, the gospel of Chinese spinning mills has arrived. Uster Technologies offers a series of specially developed test instruments to meet the needs of spinning mills. Uster is a global leader in the supply of textile quality control solutions from the fiber to the fabrics sector. The new USTER® M-Series test instruments include the USTER® ME100 Dryer, the USTER® ML100 Fiber Length Meter and the stand-alone USTER® MN100 Neps Tester. USTER® M-Series test instruments helped China's spinning mills find short cuts from tedious test rules and used their expertise to make up for the deficiencies in most spinning mills.
Yarn Hairiness Test Performance Level of Innovation The new USTER® ZWEIGLEHL 400 Zwig Hairiness Instrument – ​​High test speed, high reproducibility. The USTER®ZWEIGLEHL400 Zwig Hairiness Tester has 8 times higher test speed than other similar test instruments, ensuring unmatched test accuracy and repeatability, setting a new S3 test standard. The combination of the USTER® ZWEIGLEHL 400 Zweiger hairy instrument and the USTER® TESTER5 bar gauge will achieve a “comprehensive solution†to the hairiness test.
According to experience, 15% of the defects that fabrics can not tolerate are due to high hairiness and hairiness variation. Hairiness level is also one of the important parameters in the yarn quality profile and is often used as a reference basis for yarn trade. The system calculates the S3 value of the yarn, which is the sum of the fibers of 3 mm or more. This is an important factor affecting warp thread entanglement and pilling of finished fabrics. With the USTER® ZWEIGLEHL 400 Zwerg hairiness instrument and the USTER® TESTER5 bar dryer with OH module, the hairiness test reached the best level. The H hairiness value measured by the OH sensor is used as the industry's only standard for early warning of equipment failures in yarn trade and production. The USTER® ZWEIGLEHL 400 Zwig Hairiness Instrument measures the length of the hairiness, allowing the spinning mill to predict the effect of the yarn on the appearance and performance of the fabric, especially when designing new yarns as valuable as an evaluation reference. The USTER® ZWEIGLEHL 400 Zwerg hairiness test sensitivity test guidelines can also help spinners arrange the traveler replacement and maintenance program.
As one of the major exhibitors of SHANGHAITEX 2011 at Shanghai International Textile & Textile Industry Exhibition, Uster Technologies once again verified the leap of the yarn testing business through the sales of quality monitoring technology. “In 2010, our clearer sales increased by 20% compared to the previous year,†said Mr. Xu Bin, general manager of sales in Uster China. “This indicates that the level of modern technology is being greatly improved. It is also constantly improving."
However, at the same time as the rapid development, it will also be accompanied by problems and troubled many Chinese spinning mills. Spinning mills are seriously deprived of experienced and qualified staff to help them meet the ever-increasing and almost demanding quality standards. "Looking for suitable and experienced employees is a key challenge facing spinning plants today," stressed Mr. Xu Bin.
One-button operation for obtaining clearing limits Recommendation For quality management, spinning mills have a greater need for expertise and experience due to the complexity of spinning processes and mechanical equipment. Uster Technologies now offers the perfect solution – a breakthrough new USTER® QUANTUM3 clearer to meet this challenge. It combines professional knowledge and a convenient user interface to help spinners use automation to achieve quality goals in the absence of professionals. For those lucky spinners with professional technicians, the correct setting can be achieved more quickly and accurately with the help of the USTER® QUANTUM3 clearer.
The secret to the success of the USTER® QUANTUM3 yarn clearer is that it offers recommendations for clearing the yarn, through the “texture†concept to achieve a balance between yarn quality requirements and optimized production efficiency. This balance is reflected by the mass profile of the yarn and the range of tolerable yarn defects. The new USTER® QUANTUM3 yarn clearer analyzes yarns and can draw complete yarn bodies in minutes, then gives clear yarn settings for problems such as thick sections, details and counting deviations caused by monitoring.
With a bit of ease, the USTER® QUANTUM3 yarn clearer presents you with new yarn-clearing recommendations that help you find a balance between quality and productivity, and ultimately maximize profits. With just one click, the predicted cuts are displayed, and the new clearing curves are immediately recalculated and adjusted.
To manage production, control of yarn quality and performance defects is achieved by removing yarn defects that exceed preset limits. Therefore, the clearing process has a significant effect on improving machine efficiency and spinning production efficiency. Therefore, the setting of the clearing limit needs to take into account both the performance of the yarn and the appearance of the finished fabric in the subsequent knitting or weaving process. It is envisaged that, in general, spinning mills will produce a variety of yarns of different kinds every week. Obviously, the clear yarn limit setting will also be more difficult due to the change of yarn variety. It is not difficult to understand why spinning mills need highly trained and professionally knowledgeable experts. The USTER® QUANTUM3 clearer is now another option for you.
This third-generation USTER® clearer is just like your on-the-spot technologist, helping you to keep your spinning process in top shape at all times. It not only saves you time for clear yarn setting, but also reduces improper yarn waste for you.
“Smart Yarn†Focuses on Fundamental USTER® 50 Yarn Clearing Technology is the cutting edge technology in the field of textile quality assurance. The USTER® QUANTUM3 clearer is the result of these professional skills. Its unique "smart clearing" concept focuses on all the fundamental problems that exist in spinning mills and provides them with a perfect solution combining quality and profit.
Uster Technologies Inc. (Booth D10 in Booth E1) will exhibit the new USTER® QUANTUM3 clearer at SHANGHAITEX 2011 at Shanghai International Textile Industry Fair. They will experience innovative technologies with visiting customers and experience surprises in their personal experiences.
Building stronger teams and serving the Chinese market USTER® China Branch has always been committed to building a strong professional team that integrates R&D, sales and marketing to ensure the provision of quality, timely services and solutions. Now, Uster® China Careers has gathered a group of employees with professional skills and academic capabilities. Together with Uster engineers, they have built a highly qualified professional R&D team. USTER® has established a production base in Suzhou and is committed to developing products that meet the needs of Chinese customers. At the same time, the nationwide sales and service network is also expanding. There are about 70 professionally certified service engineers, textile technology engineers and sales staff all over the country to provide professional and timely services to customers.
Realizing Auto-leveling Draw Frames and Cards The USTER® SLIVERGUARD online sliver quality monitoring system is a well-known automated online system with a modular design for monitoring sliver production processes. The auto-leveling function of the system can be perfectly combined with domestic draw frames. The new generation of USTER® SLIVERGUARDPRO, which was launched last year, has been well received for its outstanding performance and features. In addition, the appearance of the optional function USTER® EXPERTSYSTEM has provided professional help for quality management. In 2011, USTER®SLIVERGUARDPRO presented new highlights to everyone. Now it has achieved integration with Qingdao Hongda's carding machines. “Uster's autolevelling technology has improved the performance of Qingdao card machines.†said Ms. Xu Xiaorui, chief designer of Qingdao Hongda Textile Machinery Co., Ltd.
USTER® SLIVERGUARDPRO will be installed on the JWF1203 and JWF1207 card machines and will be displayed at the grand booth in Qingdao. In addition, all leading domestic drawframe manufacturers will also present the draw frame with USTER® SLIVERGUARDPRO installed in their booth.
Test programs tailored for world-class quality monitoring All over the world, there have been tremendous changes in all aspects of the spinning production process, which has made China's spinning mills face serious new challenges. High cotton prices are forcing spinners to improve their production quality. At the same time, the new spinning technology and the use of new raw materials such as soy fiber and bamboo fiber have made the quality assurance process even more necessary.
In compact spinning, for example, it redefines new quality requirements. In particular, the requirements for critical hairiness and abnormal levels of yarn are even more stringent. Now, the gospel of Chinese spinning mills has arrived. Uster Technologies offers a series of specially developed test instruments to meet the needs of spinning mills. Uster is a global leader in the supply of textile quality control solutions from the fiber to the fabrics sector. The new USTER® M-Series test instruments include the USTER® ME100 Dryer, the USTER® ML100 Fiber Length Meter and the stand-alone USTER® MN100 Neps Tester. USTER® M-Series test instruments helped China's spinning mills find short cuts from tedious test rules and used their expertise to make up for the deficiencies in most spinning mills.
Yarn Hairiness Test Performance Level of Innovation The new USTER® ZWEIGLEHL 400 Zwig Hairiness Instrument – ​​High test speed, high reproducibility. The USTER®ZWEIGLEHL400 Zwig Hairiness Tester has 8 times higher test speed than other similar test instruments, ensuring unmatched test accuracy and repeatability, setting a new S3 test standard. The combination of the USTER® ZWEIGLEHL 400 Zweiger hairy instrument and the USTER® TESTER5 bar gauge will achieve a “comprehensive solution†to the hairiness test.
According to experience, 15% of the defects that fabrics can not tolerate are due to high hairiness and hairiness variation. Hairiness level is also one of the important parameters in the yarn quality profile and is often used as a reference basis for yarn trade. The system calculates the S3 value of the yarn, which is the sum of the fibers of 3 mm or more. This is an important factor affecting warp thread entanglement and pilling of finished fabrics. With the USTER® ZWEIGLEHL 400 Zwerg hairiness instrument and the USTER® TESTER5 bar dryer with OH module, the hairiness test reached the best level. The H hairiness value measured by the OH sensor is used as the industry's only standard for early warning of equipment failures in yarn trade and production. The USTER® ZWEIGLEHL 400 Zwig Hairiness Instrument measures the length of the hairiness, allowing the spinning mill to predict the effect of the yarn on the appearance and performance of the fabric, especially when designing new yarns as valuable as an evaluation reference. The USTER® ZWEIGLEHL 400 Zwerg hairiness test sensitivity test guidelines can also help spinners arrange the traveler replacement and maintenance program.
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