Reduce costs and automate the future development of the grinding machine industry

At present, the automation of grinding machines is getting higher and higher, and automation has become a hot spot in the future development of grinding machines. In general, grinding is a precision machining that guarantees the final process size and precision in machining, which requires a high manufacturing and assembly accuracy of the grinding machine. The requirements of the modern manufacturing industry for grinding machines are not limited to this, and the purpose of automation is to achieve the precision that cannot be achieved by manpower; to achieve the consistency of product precision that cannot be achieved by manpower; to achieve the efficiency that is difficult to achieve by manpower; Time to set, adjust, and install.

The global market, the special country market, has a digital control system for an important basic feature of any fully automated grinding machine. Digital control system automated grinding machine premise. With the CNC system, you need additional components, such as optimization software, some accessories, such as measuring systems, dressing systems, cooling systems, etc.

In general, grinding machining ensures precise machining of the final process dimensional accuracy, which requires the grinding machine to have high manufacturing assembly accuracy. The demand for grinding machines in modern manufacturing is not limited to this. It also requires a high degree of automation of the grinding machine, but if someone asks what kind of function the grinding machine has, it can be called an automatic grinding machine because the grinding process varies widely. This problem can't be started with machine function or equipment, but it should be started from the automation. It is nothing more than four kinds of things: First, automation can not achieve precision by artificial (or unskilled mechanics). Secondly, automation can not achieve product precision. Consistency; Third, automation to achieve efficiency is difficult to achieve by humans; Fourth, automation to shorten the settings brought by labor, adjust the loading time.

In the future, the development of CNC tool grinding machines is mainly reflected in three aspects:

I. Automation: When the tool manufacturer is new, the efficiency is high due to the large batch size. But there is no such condition in the grinding factory, and only through automation to solve the efficiency problem. The repairer does not require the machine to be unmanned, but expects an operator to take care of multiple machines to control costs.

Second, high precision: Many manufacturers have reduced operating time as their primary goal, but other manufacturers put the quality of parts in the most important position (such as high precision and medical parts manufacturers). With the improvement of grinding machine production technology, newly developed machine tools can guarantee very tight tolerances and exceptional finish.

Third, the development of application software: The reason for the increasing importance of software is that the number of high-level workers who have the ability to manually operate and grind is decreasing. In addition, it is difficult to meet the requirements of modern machine tools for cutting speed and precision. Manual grinding reduces the quality and consistency of the cutting edge compared to CNC grinding. Since the grinding is performed by hand on the support piece, the grinding direction of the grinding wheel is directed to the cutting edge, which causes edge burrs. CNC grinding, on the other hand, does not require a support piece during operation, and the grinding direction is away from the cutting edge, so that there is no edge burr.

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