Coordinate measuring machine retrofits reduce inspection time and bring you new business opportunities
Future Advanced Manufacture (Future AM) invested in a Renishaw REVO five-axis head and probe system to improve the verification process after winning a major contract to produce titanium alloy blades for the new traction system in the United States. Renishaw's products improve the accuracy and efficiency of the validation process, ensuring the success of the project, bringing new business to Future AM and consolidating its accuracy among existing Gloucestershire customers. The status of the title.
Three years ago, with the establishment of Future Advanced Manufacture Ltd (Future AM), Mike Sullivan immediately realized that the opportunity to seize the market can not simply take the price competition: "Because someone will compete with you at a lower price, "He says. “From the beginning, we decided to find our own position, so that people who fight low-cost wars have no advantage to compete with us.†Mike’s plan is to focus on the specific details of the project: High-value intellectual property (IP), security Key technology applications and highly complex designs. "In combination of these three details, buyers will not choose suppliers by price alone, because they often bet on their own credibility or even the life of the customer."
Future AM currently specializes in precision engineering operations for customers in the medical, aerospace, aerospace and oilfield exploration industries. For these highly demanding industries, continuous research, development and testing is a never-ending job. . Craig Peterson has been the general manager of the company for two and a half years (the management buyout period is five years). He said: "Our customers have strict requirements on the accuracy and efficiency of design and manufacturing. Success is due to our continuous improvement in systems and technology, and we do not hesitate to hire senior engineers. In July 2010 we purchased the Renishaw REVO five-axis system, which is the latest move in our technological innovation."
The company has special expertise in the aerospace industry to “produce extremely complex parts and components for aerospace applications†and was awarded AS9100 certification by the end of 2009. “We are the leading designer and manufacturer of wind tunnel test aerodynamic models in Europe,†Craig said. “We have worked with the Bedford Large Airliner and Aircraft Research Association for many years.†At the beginning of 2010, the prestigious reputation earned the company the first in the US. An important contract. “We can't reveal too much,†Craig said. “It can only be said that the manufacture of traction system titanium alloy blades requires extremely stringent verification procedures. Our existing measurement tools are not up to the task, so we are going to Renishaw and its REVO V The shaft system asks for help."
REVO is a new generation of dynamic head and probe system from Renishaw. It has higher measurement accuracy, faster measurement speed, automatic measurement method and many new functions, which greatly improves the working efficiency of the coordinate measuring machine. REVO uses synchronous motion and Renscan5 measurement technology to greatly reduce the dynamic effects of CMMs at ultra-high measurement speeds. It also leverages Renishaw's new MODUS software (using standard industry programming languages) to take advantage of CAD programming.
“We chose the Renishaw REVO and MODUS software packages,†Mike said. “Because we are developing digital product definition measurement cycle programs based on the safe transfer of data using Dassault Systèmes' CATIA. This way, we can be faster and safer. Share information with customers (including CAD files). However, you need a system that can extract and directly read CATIA V5 files, so you can determine whether the same CAD is used throughout the production process; MODUS works like this. We also retrofit the existing coordinate measuring machine to fit the REVO head to speed up our installation."
Initially, due to the tight schedule, Future AM used REVO to verify its products at the Renishaw (also in Gloucestershire) plant during system installation. “Renishaw has helped us a lot,†Craig said. “We successfully produced every blade according to time and budget, no scrap; even the spare test blades were all qualified. Therefore, our US customers are interested in further cooperation with us. But this $250,000 project brings us The benefits are far more than that.†Investing in REVO and MODUS systems has also brought benefits to other aspects of the company. “Our measurement department's final verification service business volume has increased by 80%,†Craig said. “For example, it may take an hour to use the old machine for the high-precision toner cartridge verification process for our customer Highwater Products. But the new REVO takes only 10 minutes to complete the test, and the Modus software can provide detailed reports and improve us. The accuracy of the post-processing operation.
Increased efficiency and precision enable the company to provide reverse engineering services. As Craig said: “Customers often ask 'If we don't have CAD (because it's usually imported into the module), can you make this part? 'I can of course do it! First we laser scan the part and convert the data For the point cloud, then run SolidWorks & Visi Reverse to create a virtual 3D surface. Next, we use REVO to compare the new virtual surface to the original part to verify the engineering process that might be needed before making the copy part."
The new system also makes Future AM far ahead of other European competitors in pneumatic testing. “Technically behind, it’s going to be beaten,†Craig said. “The combination of REVO and MODUS is one of the most sophisticated report generation and verification systems available today, so it’s better to use the same technology as our competitors. Promising technology. Using this advanced technology, it is possible to generate inspection data that can be directly compared to the original CAD model – through charting and visual reporting, to meet the standards required by our customers. Includes full-area segmentation, surface waviness And bevel scanning."
Another exciting thing is that more and more customers want Future AM to be the subcontractor for their final inspection and verification, even if the company is not involved in the manufacture of the original product. “We only bought the REVO/MODUS system for a few months. Before 2011, there was no plan to promote the market, but due to the good reputation, our existing customers have recognized our strength.
“Customers know that we are not just designers and manufacturers, we offer a full range of ISO 9001:2008 or AS9100 certified services. They also value our team's ability to seamlessly integrate with their teams and use secure path transport. Raw data, providing true in-house equipment.†Although Craig is pleased with REVO/MODUS's contribution to the company's success, he also faces a problem: “We must consider continuing to invest more in the measurement sector in 2011 to Meet new business needs!"
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